Border widths in millimetres
A border measured in millimetres is a claim about paper. Turning it into pixels takes a second number, and most of the confusion around print margins comes from that number being invisible.
One equation, three quantities
Pixels, physical distance and resolution satisfy a single relation: pixels = millimetres ÷ 25.4 × dots per inch. Fix any two and the third follows. That is the whole of the arithmetic, and everything awkward about millimetre borders comes from the fact that one of the three is usually sitting in a metadata field nobody has looked at.
The practical consequence is that the phrase “a 5 mm border” does not describe a file. It describes a file plus an intention about how large that file will be reproduced. Two photographs with identical pixel dimensions, one destined for a postcard and one for an exhibition print, need different pixel widths to show the same 5 mm of white.
| Declared | 5 mm in pixels | Measures back as |
|---|---|---|
| 72 DPI | 14 px | 4.94 mm |
| 96 DPI | 19 px | 5.03 mm |
| 150 DPI | 30 px | 5.08 mm |
| 240 DPI | 47 px | 4.97 mm |
| 300 DPI | 59 px | 5.00 mm |
| 600 DPI | 118 px | 5.00 mm |